Telecom & 5G site backup Reference image

Telecom & 5G site backup

A telecom backup battery sits at full charge for weeks, then has to deliver its full rated current for hours in a cabinet that reaches 55 °C in summer. That duty destroys lead-acid and shapes how a lithium pack must be specified.

The duty cycle is unusual

A telecom backup battery is not cycled daily. It floats at full charge for long periods, then discharges at high current when the site loses supply, then recharges quickly when power returns.

That profile puts two demands on the pack that a solar or mobility application does not:

  • Standing at high state of charge in heat. Calendar ageing at high state of charge and high temperature is the dominant degradation mechanism, and it is why cell selection and charge voltage management matter more here than cycle life.
  • Fast recharge at full current. Sites are often required to be ready for a second outage within a few hours, which means a high charge current and the thermal management that goes with it.

Temperature derating is a feature, not a limitation

A pack that limits its own charge current as the cabinet heats up is protecting itself. The alternative — charging at full current into cells at 55 °C — is how a three-year life becomes an eighteen-month life and how a fleet replacement programme becomes unaffordable.

If your specification has a firm recharge-time requirement, tell us the cabinet's summer internal temperature. We will size the pack and the charge current so the requirement is still met under temperature derating rather than only on a bench at 25 °C.

Legacy integration

Many sites run rectifiers and controllers that predate lithium batteries entirely. Where no protocol documentation exists, we reproduce the interface by capturing the register traffic on a bench rig with the customer's own hardware — slower than working from a document, but the only reliable route, and better done in our lab than on a live site.

FAQ

Why does lead-acid fail so quickly in telecom cabinets?
Temperature. Lead-acid life roughly halves for every 10 °C above 25 °C, and an unheated outdoor cabinet spends months above 35 °C. A battery rated at 10 years at 25 °C may last three years in that environment, and the replacement cycle becomes the dominant cost rather than the energy capacity.
What is the most common integration problem?
Communication with the existing rectifier or site controller. Several telecom sites run controllers that are a decade old and no longer supported by their manufacturer, with no protocol documentation available. We resolve this by capturing the register traffic on a bench rig rather than guessing, but it needs the actual controller to work from.
Can lithium packs be charged below 0 °C in cold sites?
No, and this is the most common cause of premature failure in northern installations. Charging below 0 °C causes permanent lithium plating. Packs for cold sites must cut off charging below 0 °C while still permitting discharge, so the site keeps its backup capability.
How long does a lithium telecom pack last compared with lead-acid?
In a hot cabinet, typically two to three times longer, and often more. The comparison is not cell chemistry alone — it is that the lithium pack's BMS derates charge current by temperature, which prevents the accelerated ageing that kills lead-acid in the same duty.
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